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PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter

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  • PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter
  • PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter

PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter

The PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter is designed for pressure measurement in extreme high-temperature applications up to 700°C. With a special filling fluid and remote seal structure, it is suitable for measuring pressure in molten salt, heat transfer oil, ultra-high temperature asphalt, and other severe thermal process conditions.

With ±0.1% FS accuracy, 20:1 rangeability, long-term stability of ±0.1% FS over 10 years, and an ambient temperature range of -40°C to +80°C, the PDS879 is suitable for solar thermal, chemical, energy, asphalt, heat transfer, and high-temperature industrial pressure measurement applications.

 

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PDS879 Ultra-High Temperature Remote Seal Pressure Transmitter Overview

The PDS879 ultra-high temperature remote seal pressure transmitter is used for process pressure measurement where the medium temperature is far beyond the allowable temperature of a standard pressure transmitter.

In applications such as solar thermal molten salt, heat transfer oil, and high-temperature asphalt, the process temperature can be extremely high. If a transmitter is mounted directly on the process connection, the sensor, electronics, sealing parts, and filling oil may be damaged by excessive heat.

The PDS879 uses a remote seal pressure measurement structure with special filling fluid. The diaphragm seal contacts the process medium, while the transmitter is installed away from the high-temperature process connection. Pressure is transmitted through the filled system to the sensor, helping protect the transmitter body and electronics from direct high-temperature exposure.


High Temperature Pressure Transmitter Design for 700°C Applications

The PDS879 is designed for special pressure measurement applications where ordinary pressure transmitters, syphons, or cooling adapters may not be sufficient.

Typical high-temperature media include:

  • solar thermal molten salt
  • heat transfer oil
  • ultra-high temperature asphalt
  • high-temperature chemical liquids
  • thermal process fluids
  • high-temperature viscous media

The special filling fluid and remote seal structure allow the pressure transmitter to work with process temperatures up to 700°C, depending on actual configuration and site conditions.

For this type of application, transmitter selection should not only consider pressure range and output signal. The process temperature, installation distance, diaphragm seal structure, filling fluid, capillary design, heat dissipation, and medium characteristics must all be checked carefully.


Key Features of the PDS879 High Temperature Remote Seal Transmitter

Ultra-High Temperature Measurement Capability

The PDS879 is designed for pressure measurement under process temperatures up to 700°C, making it suitable for severe thermal process conditions.

Special Filling Fluid

The transmitter uses special filling fluid for ultra-high temperature applications. This is essential for pressure transfer stability and long-term reliability in molten salt, heat transfer oil, and asphalt applications.

Remote Seal Pressure Measurement Structure

The remote seal design separates the transmitter from the high-temperature process connection, reducing direct thermal impact on the electronics and sensor module.

Suitable for Molten Salt and Heat Transfer Oil

The PDS879 is suitable for solar thermal molten salt systems, heat transfer oil systems, and other high-temperature energy or chemical processes.

Accuracy of ±0.1% FS

The transmitter provides ±0.1% FS accuracy, suitable for industrial pressure monitoring in high-temperature process systems.

20:1 Rangeability

The maximum rangeability of 20:1 provides flexibility for different calibrated pressure spans.

Long-Term Stability

The transmitter provides long-term stability of ±0.1% FS over 10 years, helping reduce recalibration frequency and maintenance workload.

Intelligent Diagnostics and Simulation

The PDS879 supports intelligent diagnostics and simulation functions, helping users check transmitter status, verify output signals, and simplify commissioning or troubleshooting.

Multiple Corrosion-Resistant Material Options

Different diaphragm, flange, and wetted material options can be selected according to medium corrosion, viscosity, and temperature requirements.


Technical Specifications for PDS879 Ultra-High Temperature Pressure Transmitter Selection

ItemSpecification
Product NamePDS879 Ultra-High Temperature Remote Seal Pressure Transmitter
Product TypeHigh Temperature Remote Seal Pressure Transmitter
Measurement TypePressure Measurement
Typical MediaMolten Salt, Heat Transfer Oil, Ultra-High Temperature Asphalt
Maximum Process TemperatureUp to 700°C
Accuracy±0.1% FS
Maximum Rangeability20:1
Long-Term Stability±0.1% FS / 10 years
Measuring Range0 to 10 MPa
Ambient Temperature-40°C to +80°C
Filling SystemSpecial Filling Fluid
Main FunctionsPressure measurement, signal output, remote setting, monitoring, diagnostics, simulation
Typical StructureRemote seal / capillary / high-temperature isolation structure

Industrial Applications of PDS879 Ultra-High Temperature Pressure Transmitter

Solar Thermal Molten Salt Pressure Measurement

The PDS879 can be used in solar thermal molten salt systems where process temperature is extremely high. It helps monitor pressure in molten salt pipelines, tanks, heat exchange sections, and thermal storage systems.

Heat Transfer Oil Pressure Monitoring

Suitable for heat transfer oil systems in chemical plants, heating systems, thermal energy systems, and industrial process heating loops.

Ultra-High Temperature Asphalt Applications

Used for asphalt pipelines, storage tanks, heating systems, and production processes where the medium is hot, viscous, and difficult for standard pressure instruments.

High Temperature Chemical Processes

Applied in high-temperature reactors, thermal cracking processes, hot liquid pipelines, and special chemical process systems.

Energy and Thermal Process Systems

Suitable for pressure monitoring in thermal energy storage systems, high-temperature circulation systems, and heat exchange equipment.

Viscous High Temperature Media

With suitable diaphragm seal design, the transmitter can be used for hot viscous fluids where ordinary small pressure ports may be blocked or damaged.


How to Select a PDS879 High Temperature Remote Seal Pressure Transmitter

When selecting a PDS879 ultra-high temperature remote seal pressure transmitter, the following details should be confirmed:

  1. Process medium
    Confirm whether the medium is molten salt, heat transfer oil, asphalt, high-temperature chemical liquid, or another thermal process fluid.
  2. Process temperature
    Confirm normal temperature, maximum temperature, startup temperature, shutdown temperature, and temperature cycling conditions.
  3. Pressure range
    Confirm normal pressure, maximum pressure, and required calibrated range. The PDS879 measuring range covers 0–10 MPa.
  4. Ambient temperature
    Confirm the installation environment temperature. The listed ambient temperature range is -40°C to +80°C.
  5. Remote seal structure
    Confirm diaphragm seal type, flange size, insertion length, sealing face, and installation method.
  6. Capillary length and installation distance
    Confirm how far the transmitter must be installed from the high-temperature process connection. Capillary length can affect response time and temperature influence.
  7. Filling fluid
    Special filling fluid must be selected according to the maximum process temperature and medium conditions.
  8. Wetted material
    Select diaphragm and process connection materials according to corrosion, temperature, and medium compatibility.
  9. Heat dissipation requirement
    Confirm whether additional cooling structure, extension, insulation arrangement, or sun/rain protection is needed.
  10. Output and communication
    Confirm required output signal and communication protocol according to PLC/DCS or field monitoring system requirements.
  11. Explosion-proof or certification requirement
    For hazardous areas, confirm the required explosion-proof certification and project documentation.

Accessories for PDS879 High Temperature Pressure Transmitter Installation

For ultra-high temperature applications, installation accessories should be selected carefully. Common accessories may include:

  • High-temperature diaphragm seal
  • Capillary remote seal assembly
  • Special filling fluid
  • Mating flanges
  • High-temperature gaskets
  • Spiral wound gaskets
  • Flushing rings
  • Mounting brackets
  • Explosion proof cable glands
  • Heat insulation or capillary protection parts
  • Instrument valves and fittings where suitable

For molten salt, heat transfer oil, and high-temperature asphalt applications, the compatibility of gasket material, seal material, filling fluid, and flange design must be confirmed before ordering.


High Temperature Remote Seal Pressure Transmitter vs Standard Pressure Transmitter

ItemStandard Pressure TransmitterPDS879 Ultra-High Temperature Remote Seal Pressure Transmitter
Process TemperatureSuitable for normal process temperaturesDesigned for applications up to 700°C
InstallationDirect connection or simple adapterRemote seal and high-temperature filling system
Medium ContactMedium may contact standard process portMedium contacts high-temperature diaphragm seal
Typical MediaWater, air, oil, gas, steamMolten salt, heat transfer oil, hot asphalt
Protection MethodSyphon, cooling element, or direct connectionRemote seal with special filling fluid
Application ComplexityStandard industrial serviceSevere thermal process service

For normal steam or hot water service, a syphon or cooling element may be sufficient. For 700°C molten salt, heat transfer oil, or ultra-high temperature asphalt, a dedicated high-temperature remote seal transmitter such as the PDS879 is more appropriate.


PDS879 Ultra-High Temperature Pressure Transmitter Supplier Support from SIYelectric

SIYelectric supplies PDS879 ultra-high temperature remote seal pressure transmitters for solar thermal, chemical, asphalt, energy, and high-temperature industrial projects. We can help review operating conditions, check model selection, confirm seal structure, match installation accessories, and prepare quotations based on actual process data.

For accurate quotation, please provide:

  • process medium
  • normal and maximum process temperature
  • normal and maximum pressure
  • required measuring range
  • flange size and standard
  • diaphragm seal structure requirement
  • capillary length or transmitter installation distance
  • wetted material requirement
  • output signal and display requirement
  • ambient temperature
  • explosion-proof or certification requirement
  • required accessories or documentation

SIYelectric can also support related accessories such as mating flanges, high-temperature gaskets, spiral wound gaskets, flushing rings, mounting brackets, explosion-proof cable glands, capillary protection parts, valves, tubing, and fittings.

Available documents may include technical datasheet, certificate of conformity, inspection report, packing list, and commercial invoice, depending on the project and order requirements.

 

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